How MEMFILL’s Turnkey Solutions Are Unique?
Not all wastewater-related problems are same even between similar industries and products. MEMFILL works closely with customers to select the appropriate technology and tailor-made/customized process solutions to address their ongoing/future issues with wastewater treatment. With over 5 years of experience, rest assured that you're in good hands.
The “build” vs “buy” is a common dilemma faced by industries. Balancing immediate business needs with long-term growth is both challenging and paramount. Eventually, it comes down to offering significant resources to custom-engineering development or leveraging turnkey solutions for wastewater treatment plants. The ideal solution is to partner with one contractor that provides either a full custom service or turnkey package.
Our project delivery process typically consists of:
- Sample testing at our facility
- Process design and detailed engineering design
- Procurement
- Construction and installation
- Testing and commissioning
- Start-up, training
- Aftermarket technical support
MEMFILL’s streamlined approach to designing, building, and commissioning wastewater process treatment plants provides several benefits, including:
- A "one-stop source" for a complete treatment solution
- Better facilitates technology integration within the existing production plant
- Affordability on the CAPEX
- Accommodates customers’ requirements timeline
- Consistency in design and construction quality throughout all stages of the project
- Single point of contact and responsibility
Value-added Wastewater Treatment Turnkey Solutions
- Oil/Paint Industry – Tier-1 Farm Equipment Manufacturer in Madurai
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An effluent treatment plant of 20K liters per day treatment capacity equipped with our UF-HF membranes was installed to replace the conventional process
~20% reduction in space and 45% reduction in operational cost was realized
A new 40K liters per day project is due for approval
- Textile Industry – Vertically integrated Apparel manufacturing company in Erode
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A successful demo of 10K liters per day project got approved with tailor-made hybrid processes to remove the dye color of 4-times rejected RO water
~40% cost saving was realized while the water for reuse was demonstrated with minimal wastage; Zero Liquid Discharge concept is considered for implementation
Working on 300K liters per day treatment plant
- Chemical Industry – India’s large exporter of KCL at Madurai
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Separation of 4-components chemicals into 2-components for enhancing the overall yield while saving the running costs
A unique 100 LPH UF/NF filtration system was setup at the production site and proven for separation of 2-compenents with throughput improvement
~10% reduction in operational cost was realized
- Wastewater treatment for 100% Reuse – A key player who segregates Plastic waste in Malaysia
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1000 LPH Wastewater treatment with specialized process was installed in Malaysia for segregating plastic waste products
- Desalination – An Academic institution in Thondy
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1000 LPH Desalination plant is in successful operation for more than 1.5 years
This system provides drinking water for 1500+ university students/staffs
- Wastewater treatment for Drinking – An Academic Institution at Karaikkudi
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1000 LPH Wastewater treatment plant was installed and in operation for 2.5 years
This system provides drinking water for 3000+ university students/staffs
Recently Completed & Ongoing Projects
| Customer | System Type | |
|---|---|---|
| Alagappa University | Wastewater Treatment for Re-use | |
| Customer(s) at Thiruppur | Classified/ Customized Solutions | |
| Vaighai Group, Madurai | Classified/ Customized Solutions | |
| Rane | Classified/ Customized Solutions | |
| Govt. Arts College, Ramnad | Desalination | |
| Kannath Sdn Bhd, Malaysia | Polymer | |
| TAFE, Madurai | Effluent Treatment | |
| Algappa University, Thondy Campus | Desalination | |
| Alagappa University Science Block, Karaikkudi | RO + UF | |
| Sethubathy Engineering College, Paramakkudi | Desalination | |
| Village Promotional Program, Alagappa University, Karaikudi | UF + RO |